MoldJet® technology is the beating heart of Tritone’s systems designed to bring metal production to true industrial scale. By combining mold printing with high-density material deposition, it enables the creation of complex geometries with exceptional accuracy, repeatability, and mechanical performance.
A disposable mold is printed layer by layer with high precision to define the final part geometry.
Metal or ceramic paste is deposited into the printed mold cavity, eliminating the need for loose metal powder while enabling complex part designs.
After debinding, parts are sintered to greater than 99% sintered density, delivering mechanical properties matching traditional Metal Injection Molding (MIM).
A disposable mold is printed layer by layer with high precision to define the final part geometry.
Metal or ceramic paste is deposited into the printed mold cavity, eliminating the need for loose metal powder while enabling complex part designs.
After debinding, parts are sintered to greater than 99% sintered density, delivering mechanical properties matching traditional Metal Injection Molding (MIM).
MoldJet is a paste-based metal additive manufacturing technology designed to bridge the gap between metal binder jetting, direct metal laser sintering (DMLS/SLM), and traditional metal injection molding (MIM). By combining powder-free operation, high-density material deposition, and production-scale throughput, it delivers an alternative for manufacturers that need production-quality metal parts without the complexity of powder handling or the cost and lead time of dedicated tooling.
|
Capability |
MoldJet |
Binder Jetting |
Laser PBF (DMLS/SLM) |
|
Powder-free / safe shop floor |
✓ |
✗ |
✗ |
|
Material changeover time |
~30 min |
Hours |
Hours+ |
|
Complex internal geometry |
✓ |
✓ |
Limited |
|
No support structures needed |
✓ |
✓ |
✗ |
|
In-process AI layer inspection |
✓ |
Limited |
Limited |
|
Mixed parts per build |
✓ |
✓ |
Limited |
|
Low-volume economics (1K–100K parts/yr) |
Strong |
Moderate |
Weak |
|
Ceramic capability |
✓ (in qual.) |
Limited |
✗ |
Cleaner production with no loose metal powder. Unlike binder jetting, MoldJet uses high-density paste and enables material changeovers in approximately 30 minutes
Produce complex internal geometries without support structures. Unlike DMLS/SLM, MoldJet reduces post-processing while enabling greater design freedom
Achieve >99% sintered density and MIM-like mechanical properties. Unlike traditional MIM, MoldJet eliminates tooling investment and moves from design to production in days
MoldJet enables applications ranging from thermal management and production tooling to aerospace, medical, luxury products, and sealed hollow components with complex internal geometries.
(316L, 17-4 PH, 15-5 PH)
Corrosion-resistant materials for medical, industrial, food-processing, and general manufacturing applications.
(H13, M2)
High-hardness materials designed for tooling, wear-resistant parts, and demanding production environments.
(Ti 6Al-4V)
Lightweight, biocompatible materials for aerospace, medical, and high-performance applications.
(4140, 4340)
Durable materials for structural and industrial components requiring strength and reliability.
Outstanding thermal and electrical conductivity, making them ideal for heat exchangers, cooling systems, electrical components, and other high-performance industrial applications.
Corrosion-resistant materials for medical, industrial, food-processing, and general manufacturing applications.
High-hardness materials designed for tooling, wear-resistant parts, and demanding production environments.
Lightweight, biocompatible materials for aerospace, medical, and high-performance applications.
Durable materials for structural and industrial components requiring strength and reliability.
Outstanding thermal and electrical conductivity, making them ideal for heat exchangers, cooling systems, electrical components, and other high-performance industrial applications.
Nickel-based superalloys combine exceptional high-temperature strength and oxidation resistance for the most demanding aerospace and industrial applications.
Built entire subsidiary around a fleet of Tritone MoldJet machines - prototyping through full series production across aerospace, medical, luxury, sports equipment.
Built entire subsidiary around a fleet of Tritone MoldJet machines - prototyping through full series production across aerospace, medical, luxury, sports equipment.
16,000 metal hinge parts per run (800 parts per tray) for mass-market sunglasses. Quality and repeatability matched traditional manufacturing at competitive cost.
A: Unlike binder jetting, MoldJet is completely powder-free - no loose metal powder on the shop floor. Material changeover takes approximately 30 minutes versus hours for binder jet systems.
A: Released materials include stainless steels (316L, 17-4 PH, 15-5 PH), tool steels (H13, M2), titanium (Ti 6-4), and low-alloy steels. Copper, ceramics, and additional alloys are in qualification. Gold and silver feasibility has been demonstrated. The open platform also supports customer-developed materials.
A: MoldJet is designed for competitive unit costs at production volumes of 1,000–100,000+ parts per year with no tooling investment. Contact Stratasys for application-specific pricing.
A: Yes. MoldJet is designed for serial production. Customers like GMH/ProMateria operate a fleet of Tritone machines for full series production.
A: Aerospace, defense, medical, tooling, luxury goods, automotive, and industrial manufacturing.