TrueDent® 3D Printed Digital Dentures

3D printed dentures represent the cutting edge of digital dentistry, combining CAD/CAM design technology with additive manufacturing to create precise, customized dental prosthetics. These modern dental appliances are produced through a digital workflow that transforms traditional denture fabrication into a streamlined, automated process. 3D printed dentures are created using biocompatible dental resins.

The transition to TrueDent 3D printed dentures results in:

• Reduced clinic chair time and fewer patient visits
• Predictable, repeatable results with digital design files stored for easy reproduction
• Cost savings for the laboratory and the dental clinic

Greater patient satisfaction due to improved fit, form and function 

The process of 3D printing dentures transforms traditional manual fabrication into a precise and reproducible digital workflow. Dental laboratories can now create digital dentures through a streamlined and efficient  

The process begins with an impression of the patient’s mouth produced either with an intraoral scanner, or a scan of a traditional impression. The patient’s digital file is then used to design a denture in a dental CAD software.  The final denture file is printed on a 3D printer producing a personalized denture for the patient.

The TrueDent digital denture printing utilizes a high-precision 3D printer for dentures with resins to create both denture bases and teeth in one continuous print, building these printed dentures layer by layer with exceptional accuracy. The technology allows multiple, 3D dentures to be printed in different shade combinations simultaneously, significantly improving laboratory productivity. Additional post-processing is required to ensure durability, followed by polishing .

For dental laboratories, producing TrueDent digital 3D printed dentures offers remarkable advantages. The workflow reduces production time from days to hours while eliminating manual fabrication errors. This comprehensive approach to 3D printing digital dentures represents a significant advancement in prosthetic dentistry, offering dental professionals sophisticated tools for creating precise, comfortable, and durable dental prosthetics while improving operational efficiency.

Investing in a 3D printer for dentures transforms both laboratory productivity and patient outcomes with advantages that include efficiency, accuracy, and profitability.

TrueDent 3D printing dentures workflow significantly reduces production time compared to traditional methods. While conventional dentures typically require 4-5 appointments and several weeks of fabrication, digital 3D printed dentures can be delivered in as few as two appointments and can be produced in a single day. This efficiency allows dental practices to serve more patients while reducing chair time and laboratory costs.

3D denture printing also eliminates many traditional manufacturing variables. The accuracy and consistency of printed dentures means significantly fewer remakes and adjustments. Digital files can be stored indefinitely, making future replacements or duplicates easy and reproduce. For labs producing TrueDent 3D printed dentures, the digital workflow enables multiple cases to be printed simultaneously, maximizing equipment utilization and throughput.

Monolithic 3D printing digital dentures offers high fidelity between design and final printed part. Each digital denture is accurately produced to exact specifications, ensuring consistent results that improve workflow and patient satisfaction. The technology also enables clinics to offer quick turnaround for backup dentures – a meaningful benefit to patients.

3D printing dentures is revolutionizing denture production of all major denture types, offering versatility in prosthetic solutions. Digital denture technology is quickly evolving to address every category of removable prosthetics. The speed of digital production makes 3D printing especially ideal for immediate dentures. 3D printing also excels with full arch restorations, creating complete dentures with superior suction and stability. The digital 3D printed dentures workflow ensures exceptional fit across the entire arch, with precise modeling of palatal surfaces and border areas.

For dental laboratories considering the switch to 3D dentures, the advantages of digital dentures extend far beyond basic improvements. The decision to implement 3D printing dentures technology impacts every aspect of denture service delivery.

Laboratory Business Benefits: The TrueDent digital 3D printed dentures workflow significantly reduces production time compared to traditional methods. In addition, the digital workflow offers accuracy and repeatability simply not possible with traditional methods. The digital workflow enables premium service offerings and faster turnaround times, along with streamlined workflows and predictable quality results.

Clinical Advantages: Dental clinics providing TrueDent 3D printed dentures report major reductions in chair time, patient visits, and remakes. These efficiencies translate directly to improved profitability and patient satisfaction scores. In addition, printed dentures created through digital denture printing deliver superior clinical results in several key areas: fit accuracy, fewer post-delivery adjustments, digital records for exact reproductions and consistent results.

3D printing digital dentures represents a cost-effective advancement in dental prosthetics that benefits laboratories, clinics and patients. While traditional denture fabrication involves significant labor costs and time investment, digital dentures offer a more economical long-term solution.

The TrueDent 3D printed dentures workflow reduces expenses through several key advantages. By using a 3D printer for dentures, laboratories significantly decrease labor hours and minimize material waste. Digital denture printing can also virtually eliminate costly remakes, as the digital design can be adjusted before production and stored for future use.

For dental clinics, offering 3D printed dentures technology provides multiple benefits. The digital workflow allows for more efficient patient scheduling, faster turnaround times, and the ability to offer express services. Additionally, practices offering printed dentures report higher patient satisfaction rates, leading to increased referrals and case acceptance.

While the initial investment in 3D denture printing technology requires careful consideration, most labs find that the improved efficiency and reduced operating costs make offering digital 3D printed dentures a sound business decision. The combination of lower production costs, increased productivity, and enhanced customer satisfaction typically results in a positive return on investment within the first year.

The customization capabilities of digital 3D printed dentures depend significantly on your system's design software and the capabilities of your 3D printer for dentures. With advanced solutions like TrueDent, labs can achieve exceptional aesthetic control over digital dentures, offering patients a highly personalized and aesthetic result.

TrueDent's digital denture solution provides comprehensive customization options including tooth customization, gingival aesthetics and different translucency levels. This technology ensures that each prosthetic can be tailored to match the patient's facial features, age, and personal preferences.